Supercritical Fluid Extraction Equipment (SFE)
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what is
Supercritical Fluid Extraction Equipment?

Supercritical fluid extraction equipment can be divided into two major categories. One is research and analysis, which is mainly used for the analysis of a small amount of substances or production data. Followed by production-oriented production, mainly used for mass production or mass production.

Supercritical CO2 fluid extraction equipment ( SCFE ) can be roughly divided into eight functional areas:

  • extractant supply system
  • cryogenic system
  • high pressure system
  • extraction system
  • separation system
  • modifier supply system
  • circulation system
  • computer control system

Including: carbon dioxide injection pumps,extractors,separators,compressors,carbon dioxide tanks,chillers

Because the extraction process is performed under high pressure, the pressure resistance performance of the supercritical fluid extraction equipment and the entire pipeline system is required to be high. The production process is automatically monitored by the computer, and the safety and reliability of the system are greatly improved, and the operating cost is reduced.

How to choose the Supercritical CO2 Fluid Extraction Equipment you need?

PRODUCTS CATEGORY

The advantage of our company

  • Intelligent:PLC intelligent control the pressure,temperature and other paraneters,and the interface is intuitive and convenient.
  • Using clamp quick-opening structure and use hydraulic or fitigutmiatie lifting device.
  • High pressure:The maximum working pressure of the extractor is70MPa.
  • Safety:With hardware security protection measures and in the software system that when over pressure the pump will be stop
  • Energy waving:CO2 can be recycling use and the heating mode can choose stem heating or electric heating.
  • Efficient:To optimize the extraction process and the daily capacity can be increased by 66%.

Model list

Supercritical CO2 fluid extraction equipment specification selection, following the volume of the extraction kettle;

TypeSpecificationPressureCombined type
SCF120-50-(0.1-0.5)0.1-0.5L32MPa-50Mpaone extracting pot-two separating pot
SCF120-50-011L50Mpaone extracting pot-two separating pot
SCF120-50-011L50Mpaone extracting pot-two separating pot
SCF121-50-011L50Mpaone extracting pot-two separating pot-one column
SCF120-50-022L50Mpaone extracting pot-two separating pot
SCF121-50-012L50Mpaone extracting pot-two separating pot-one column
SCF230-50-065L+1L50Mpatwo extracting pot-three separating pot
SCF231-50-065L+1L50Mpatwo extracting pot-three separating pot-one column
SCF120-50-1010L50Mpaone extracting pot-two separating pot
SCF230-50-4824L+24L50Mpatwo extracting pot-three separating pot
SCF330-50-7224L*350Mpathree extracting pot-three separating pot
SCF330-50-15050L*350Mpathree extracting pot-three separating pot
SCF330-50-300100L*350Mpathree extracting pot-three separating pot
SCF330-50-600200L*350Mpathree extracting pot-three separating pot
SCF330-50-900300L*350Mpathree extracting pot-three separating pot
SCF330-50-1500500L*350Mpathree extracting pot-three separating pot
SCF330-50-30001000L*350Mpathree extracting pot-three separating pot
SCF330-50-45001500L*350Mpathree extracting pot-three separating pot

We can configure the corresponding volume pressure tempe rature and the extraction column of the equipment according to the produc lion process of the customer.

Principle

Supercritical fluid extraction is the world's most advanced physical extraction technology, known as SFE ( Supercritical fluid extraction ).

At lower temperatures, the gas turns into a liquid as the gas pressure increases. As the pressure increases, the volume of the liquid increases. There is always a critical temperature ( TC ) and critical pressure for a particular substance ( PC ). Above the critical temperature and critical pressure, the material does not become liquid or gas, which is the key point.

In the range above the critical point, the state of matter lies between the gas and the liquid, and the fluid in this range becomes a supercritical fluid SF .

The supercritical fluid has a strong permeability similar to that of a gas and a high density and solubility similar to that of a liquid, has good solvent properties, and can be used as a solvent for extracting and separating monomers.

Supercritical CO2 fluid extraction ( SCFE ) is a high-tech that emerged in modern chemical separation. SCFE combines traditional distillation and organic solvent extraction, and utilizes the excellent solvent power of supercritical CO2 to effectively separate, extract and purify the matrix and extract.

CO2 is a safe, non-toxic and inexpensive liquid. Supercritical CO2 has a similar gas diffusion coefficient, liquid solvency, zero surface tension, can quickly penetrate into solid materials, extract its essence, has high efficiency, is not easy to oxidize, Pure natural, no chemical pollution and other characteristics.

Supercritical fluid extraction separation technology is the use of supercritical fluid the solvency and its density is closely related to change the pressure or temperature so that the density of the supercritical fluid greatly changed. In the supercritical state, the supercritical fluid is brought into contact with the material to be separated, so that it selectively extracts components having different polarity levels, boiling points, and relative molecular masses in order.

Application

The characteristics of Supercritical fluid extraction ( SFE ) determine its wide application.

Pharmaceutical industry: it can be used for the extraction of active ingredients of Chinese herbal medicines, the purification of thermosensitive biological products, and the separation of lipid mixtures.

Food industry: the extraction of hops, the extraction of pigments, etc. In the perfumery industry, refinement of natural and synthetic fragrances;

Spice industry: refining of natural and synthetic spices;

Chemical industry: Separation of mixtures, etc.

CO2 dioxide can be said to be the most widely used supercritical fluid. This is mainly because it has no toxicity, low critical temperature and low price.

The research areas that have attracted the most attention in recent years are mainly in the extraction of functional ingredients, fiber dyeing technology, cleaning of semiconductors, particle production of special pharmaceutical ingredients, dry cleaning technology, chemical reaction, and supercritical fluid net meter technology.

Features

From the perspective of supercritical fluid properties:
  • High extraction speed and liquid extraction,especially suitable for the separation and extraction of solid materials;
  • Operating under conditions close to normal temperature, the energy consumption is lower than that of general rectification, and is suitable for the separation of heat-sensitive substances and easily oxidizable substances;
  • Fast heat transfer rate and easy temperature control;
  • Suitable for the separation of volatile substances;

Comparison of Supercritical CO2 Fluid Extraction ( SCFE ) and Chemical Extraction

(1) The extraction can be carried out at a temperature close to room temperature (35-40°C) and CO2 gas, effectively preventing oxidation and emission of heat-sensitive substances. Therefore, all components of the medicinal plant are maintained in the extract, and the high boiling point, low volatility, and easily pyrolyzable substances can be extracted below the boiling point of the medicinal plant.

(2) The use of SCFE is the cleanest extraction method. Because no organic solvent is used in the whole process, the extract has no residual solvent, and it also prevents the extraction process from harming the human body and the environment. It is 100% pure natural.

(3) Extraction and separation are combined into one. When the CO2-SCF saturated with dissolved substances flows through the separator, the CO2 and the extract rapidly separate into two phases (gas-liquid separation) due to the pressure drop, and they are separated immediately. And less energy consumption, cost savings;

(4) CO2 is an inactive gas. No chemical reaction occurs in the extraction process. It is non-flammable gas, odorless, odorless, and non-toxic, so it has good safety; (5) CO2 is cheap, high in purity, easy to obtain, and recycled in the production process, thereby reducing costs;

(6) The pressure and temperature can be used to adjust the parameters of the extraction process by changing the temperature or pressure to achieve the purpose of extracting the fixed pressure, change the temperature can separate the substance; the other hand, the temperature is fixed, reduce the pressure to extract the extract, so the process is simple and easy to grasp, and Extraction speed.

China supercritical extraction equipment manufacturers

About CHM

China Jiangsu Hongbo Machinery Manufacturing Co., Ltd ( CHM ) . is a high-tech enterprise engaged in R&D, design, production, manufacture, and sales. The main products are: petroleum scientific research instruments, petrochemical analysis instruments, colleges and universities experimental (teaching) instruments; supercritical CO2 fluid extraction equipment, supercritical CO2 nanocrystalline crystal preparation device (patent pending), peony oil and various woody vegetable oils Continuous counter-current supercritical CO2 extraction production line (invention patent);

CHM is a large-scale device manufacturing enterprise with a registered capital of 100.80 million yuan. The company occupies an area of 122 acres and a building area of 41,000 square meters. The company has successively undertaken 2 national major special projects (peony, eucommia product equipment R&D, manufacturing), and established Jiangsu Hongbo Engineering Technology Research Center and Jiangsu University of Science and Technology graduate student workstation. The company has 16 existing engineers, employs more than experts, 58 technicians and general technical staff, and 18 patents.CHM has more than 20 years experience of supercritical fluid technology design and equipment manufacturing and it is the high tech company which is committed to the supercritical fluid technology development and supercritical CO2 fluid extraction equipment manufacturing. And we specifically supply for our customers custom laboratory, pilot and industrial scale super critical fluid intelligent extraction, dry, reaction, ultrafine grains and other equipment. Also we provide for the customers processing small experiment and cooperation to jointly develop services. Our company not only provides the super critical CO2 extraction distillation, concentration, purification, process technology and equipment of effective components from natural products but also provide the processing technology and equipment of the removal of residual solvent and pesticide residues in products.

CHM is committed to the cooperation of production, learning and research of domestic and foreign enterprises, institutions of higher learning, and scientific research institutions to jointly develop new products. For many years, it has cooperated with large-scale state-owned enterprises, state-owned enterprises, research institutes of Sinopec, PetroChina and CNOOC, China National Petroleum University, Tsinghua University, Peking University, Chinese Academy of Sciences (Hydrate), and National and Regional Joint Engineering Laboratory of Bioresource Ecological Utilization (State Key Laboratory ) Universities and other institutions maintain close scientific research product technology exchanges and cooperation, and products are sold at home and abroad. Product quality and after-sales service are well received by customers. The new product developed has always been in front of the industry.

Operation Manual

Technical Manual of Supercritical Fluid Extraction Equipment